Robust Process Parameter

  • With Robust process? then easy for mass production
  • Without? Difficult and a lot of time to get the narrow window
  • Injection Speed

  • Set 100% of the injection pressure for the machine.
  • Increase in steps up to 95% and ensure the part is 95% filled.
  • Call us for more info...
  • Pressure Drop

  • Air shot: through the nozzle into air.
  • Through HRS or cold runner
  • 50% and 95%
  • Filling Balance

  • To get the part of 25%, 50%, 85&, 100%
  • Record the weight of each
  • Cavity Balance

  • Imbalance percentage within 4%.
  • Record the data: Delta, Average, Increase, etc.
  • Gate Seal

  • Air shot: through the nozzle into air.
  • Through HRS or cold runner
  • 50% and 95%
  • Critical Time Line Check

  • During Fabrication process.
  • Before T0: Tool action, etc
  • During trial testing
  • Mold Shipping

  • Vacuum Packing
  • Just load the tool on press for production
  • No need to disassemble the tool to clean